Hi all
thanks for all advice & tips when I was trying to replace the bolt that holds the gearbox earth strap last year
just an update that members might want to consider
to recap:
last year I was trying to sort an electrical problem and started by looking at the earth
I removed gearbox earth bolt to clean up contacts but could not relocate it in its retaining thread
Thanks for all help and sympathy.
To resolve this I thought I would need to remove the gearbox casing as I couldn't know what was misplaced within the gearbox and had dropped in front of the thread
I removed wheel / pork chops etc to get swinging arm out - as there was a fair amount of corrosion this has taken months - all bolts resisted turning.
With swinging arm out I thought I would try and replace bolt
With more access room I managed to use a number of progressively larger 'podgers' - cable tie, then wire, then screw drivers and managed to pry up the obstruction and eventually replace bolt as it should be.
As I can't be sure that what was misplaced in the gearbox I will run the bike and check all gears are functioning and no chance of seizing before reassembling the rear end - which will be repainted and cleaned up.
My warning is - if you just want to clean up earth point to the gearbox undo bolt a few turns to get in a small wire brush to clean up the contact area and then replace - the issue may just be something to do with a fault in my bike - although everything was working fine in the gearbox prior to taking bolt out, but it's a lot of hassle if you are just cleaning up the earth contact
thanks for a great site - see you on the road soon - if you're in Europe anyway
Sean